Secondary Seals (O-Rings, Wedges)

High-Quality Secondary Seals (O-Rings, Wedges) for Industrial Applications

Our premium Secondary Seals (O-Rings, Wedges) are engineered to deliver exceptional performance in demanding industrial environments. These critical sealing components provide reliable secondary containment and prevent fluid leakage in various applications.

Key Features

  • Available in multiple material options including Nitrile, Viton®, EPDM, and Silicone
  • Temperature resistance ranging from -40°F to 450°F (-40°C to 232°C)
  • Pressure rating up to 5,000 psi (depending on material and size)
  • Standard and custom sizes available
  • Excellent chemical resistance
  • Low compression set for long service life

Secondary Seals (O-Rings, Wedges) Specifications

Material Hardness (Shore A) Temperature Range Chemical Resistance
Nitrile (Buna-N) 50 - 90 -40°F to 250°F (-40°C to 121°C) Excellent for petroleum oils, water, hydraulic fluids
Viton® (FKM) 60 - 90 -15°F to 450°F (-26°C to 232°C) Superior for fuels, oils, acids, and chemicals
EPDM 50 - 90 -60°F to 300°F (-51°C to 149°C) Best for steam, hot water, and mild chemicals
Silicone 30 - 80 -80°F to 450°F (-62°C to 232°C) Good for high temperature and food grade applications

Secondary Seals (O-Rings, Wedges) Size Chart

Standard Size (AS568) Inside Diameter (in) Cross Section (in) Application
001 0.029 0.040 Small precision instruments
110 0.990 0.103 General industrial
320 4.050 0.139 Heavy equipment
430 5.190 0.210 Large hydraulic systems

Secondary Seals (O-Rings, Wedges) FAQ

Q: What are the main differences between O-rings and wedge seals?

A: O-rings are circular sealing components with a round cross-section that create a seal through compression between two surfaces. Wedge seals typically have a triangular or trapezoidal cross-section and are designed to fit into specific grooves, providing enhanced sealing under higher pressures. Wedge seals often offer better extrusion resistance and are commonly used in more demanding applications.

Q: How do I select the right material for my Secondary Seals (O-Rings, Wedges)?

A: Material selection depends on three key factors: 1) The chemical compatibility with the fluids in your system, 2) The operating temperature range, and 3) The pressure requirements. Nitrile is excellent for petroleum-based fluids at moderate temperatures, while Viton® is better for high-temperature applications with aggressive chemicals. EPDM performs well with steam and hot water, and silicone is ideal for food-grade or extreme temperature applications.

Q: What maintenance is required for Secondary Seals (O-Rings, Wedges)?

A: Regular inspection is crucial for optimal performance. Check for signs of wear, cracking, flattening, or chemical degradation. Typical maintenance includes: 1) Visual inspection during routine maintenance, 2) Replacement if any damage is detected, 3) Lubrication with compatible lubricants during installation, and 4) Monitoring system conditions that might affect seal life (temperature spikes, pressure surges, or chemical contamination). Most seals should be replaced during major overhauls even if they appear intact.

Installation Guidelines

  1. Clean all mating surfaces thoroughly before installation
  2. Inspect the seal for any defects or damage
  3. Apply appropriate lubricant (compatible with seal material and system fluids)
  4. Install without twisting or stretching the seal
  5. Ensure proper groove dimensions and surface finish
  6. Verify correct compression (typically 15-30% for O-rings)

Troubleshooting Common Issues

Problem Possible Cause Solution
Premature failure Incorrect material selection, excessive compression, or chemical incompatibility Verify material compatibility, check groove dimensions, reduce compression if excessive
Extrusion damage High pressure without proper backup rings, groove clearance too large Install anti-extrusion rings, verify groove dimensions, consider higher durometer material
Swelling Chemical incompatibility Replace with appropriate material resistant to system fluids
Cracking Excessive temperature, ozone exposure, or aging Select material with better heat resistance, protect from ozone sources, replace more frequently
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